OEM Carbon Steel/Stainless Steel/Aluminum Alloy Sheet Metal Stamping Product for Hardware Part

Product Description

OEM Carbon Steel/Stainless Steel/Aluminum Alloy Sheet Metal Stamping Product for Hardware Part

Product Description

 

Alternative Process	Stamping ,deep drawing,bending ,punching, welding are available
OEM	OEM stamping parts,Custom Mould Design
High precision	Tolerance reach to 0.01 mm
Material	stainless steel, iron ( SPCC, SECC, SPTE, tinplate), aluminum alloy, red copper,brass, bronze alloy are available.
Surface treatment	Plating, Zinc plating, hot-dip, and polishing
Equipment	Stamping machine from 25T to 260T. Process machine: Welding machine, riveting machine,tapping machine,lathe machine
Certificate	Certificated by ISO9001:2015  ISO14000:2015
Priority	The independent right of Import and export
Shipment	20 working days after get the deposit and confirm all order details
Term of shipment	FOB Shenzhen or FOB Hongkong
Terms of Payment	Mould charge: T/T 50% deposit, 50% balance after confirming product sample. Order payment: T/T 30% deposit, 70% balance before shipment
Quality assurance	Technicians self-check in production Engineer spot check in production QC inspection after mass production finished

        Advantages:
        1. We are ODM&OEM, design according to your drawing.
        2. Rich experience and good technology support.
        3. Manufacturer and Trade Company.
        4. Low MOQ is accepted.
        5. 100% inspection before delivery.
        6. Competitive price with high quality.
        7. Convenient transportation.

Processing	CNC turning, CNC milling, Drilling, Grinding, Spinning, Wire-EDM Cutting, Stamping, Laser Cutting, Bending, Die Casting,Extrusion, Injection Molding
Materials	Aluminum: 2000 series, 6000 series, 7075, 5052, etc.
	Stainless steel: SUS303, SUS304, SS316, SS316L, 17-4PH, etc.
	Steel: 1214L/1215/1045/4140/SCM440/40CrMo, etc.
	Brass: 260, C360, H59, H60, H62, H63, H65, H68, H70, Bronze, Copper
	Titanium: Grade F1-F5
Surface Treatment	Anodized, Bead Blasted, Silk Screen, PVD Plating, Zinc/Nickel/Chrome/Titanium Plating, Brushing, Painting, Powder Coated,
	Passivation, Electrophoresis, Electro Polishing, Knurl, Laser/Etch/Engrave etc.
Quality Assurance	ISO9001:2015, ISO13485:2016, RoHs, TUV
Tolerance	+/-0.002~+/-0.005mm

Factory Display

Key Features of Our Stamping Parts:

• High Precision: Achieve tight tolerances (as close as ±0.001 inches / ±0.025mm on critical dimensions) through advanced progressive and transfer die technologies.

• Material Versatility: Capable of processing a wide range of materials: carbon steel, stainless steel, aluminum, copper, brass, bronze, phosphor bronze, beryllium copper, nickel alloys, tin-plated metals, and pre-coated/hot-dipped materials.

• Thickness Range: Handle material thicknesses from ultra-thin foil (0.005mm) to heavy-gauge plate (10mm+), depending on the application.

• Cost-Effectiveness: Optimized for high-volume production with minimal material waste, utilizing advanced nesting algorithms for maximum raw material utilization.

• Strength & Durability: Cold-working processes work-harden the material during forming, enhancing mechanical properties such as tensile and yield strength, hardness, and fatigue resistance.

• Complex Geometries: Capable of producing intricate part geometries, including multiple forms, bends, embossments, and holes, in a single stamping operation.

• Surface Quality: Fine surface finishes with controlled burr heights; post-processing and deburring options available.

• Customization: Tailored solutions from prototype to mass production, with value-added services such as welding, tapping, insertion (nuts/studs), and surface finishing.

OUR PRODUCING PROCESS:
 1. Tooling (Mold) design and Manufacture.
 2. Manufacture the parts according to the Stamping Machine.
 3. Riveting, Welding or Screw tap according to Customer's require.
 4. After finish manufacture process we will test the parts by the Image measurement instrument, Caliper, 
 Angel Gage etc.
 5. After make sure all the dimension can reach customer's require, we will make the surface treatment 
 process.
 6. After finish surface treatment we will testing all the parts by worker so that we can make sure the parts 
 which we sell is 100% qualified.
 7. After finish testing we will pack the parts by Vacuum Package Machine.

Our Services

Price-- Competitive.We know the market situation.

Quality-- Quality Assurance and Quality Improvement.

We know the importance of material chemical composition,tolerances.

We know the Happiness when we do well,and result when we fail.

Delivery time-- Time Guarantee. We know the loss of our customer when we delay.

Excellent Service-- 24hours answer.72hours quotation

We answer for any quality issue,if there will be any.

Advantages of Stamping Parts:

1. High Production Speed: Stamping is highly automated, allowing for rapid production rates and making it ideal for industries requiring large quantities of parts, such as automotive and electronics.

2. Low Cost per Unit: Once the die is created, the cost per part is low, making stamping a cost-effective solution for large runs of identical parts.

3. Precision and Consistency: Stamping provides excellent precision, ensuring that each part is produced consistently with tight tolerances, which is essential for mass production.

4. Ability to Produce Complex Shapes: Stamping can produce parts with intricate designs, such as deep draws, bends, and embossing, depending on the complexity of the die.

5. Minimal Post-Processing: Parts produced through stamping usually require little to no finishing work, as the process can achieve smooth and accurate results right from the die.

Material Acceptable

Aluminum	AL5052, AL6061, AL6063,AL7075 etc.
Stainless steel	SS201, SS303, SS304, SS316 etc
Brass	C36000 (C26800), C37700 (HPb59), C38500 (HPb58), C27200 (CuZn37), C28000 (CuZn40) etc
Bronze	C51000, C52100, C54400, etc.
Iron	1213, 12L14, 1215 etc
Steel	Q235, 20#, 45# etc.

1. What are stamping parts?
Stamping parts are components that are produced through a metal forming process called "stamping," where flat sheets of metal are fed into a stamping press. The press uses tools and dies to shape the metal into desired forms. This process is commonly used to produce parts for industries such as automotive, aerospace, and electronics.

2. What materials are typically used for stamping parts?
Stamping parts can be made from a variety of metals, including:

• Steel (carbon steel, stainless steel, galvanized steel)

• Aluminum

• Brass

• Copper

• Tin

• High-strength alloys

The material choice depends on the application, strength requirements, and environmental factors.

3. What are the main types of stamping processes?
There are several types of stamping processes, including:

• Blanking: Cutting out flat parts from a sheet of metal.

• Piercing: Creating holes or cut-outs in a metal part.

• Bending: Changing the shape of a metal part by bending it along a straight line.

• Deep Drawing: Forming a metal sheet into a 3D shape, such as a cup or a can.

• Embossing: Creating raised or recessed designs in the metal.

• Forming: Shaping metal without cutting or removing material.

4. What are the benefits of stamping parts?

• High precision and accuracy

• Cost-effective for large volumes

• Ability to work with a variety of materials

• Consistency and repeatability

• Faster production rates compared to other methods

• Reduced waste and scrap

5. How do you ensure the quality of stamping parts?
Quality control measures include:

• Inspection and testing: Measuring parts for dimensional accuracy and checking for defects like cracks or warping.

• Die maintenance: Regular upkeep of the dies to prevent wear and ensure uniformity in stamped parts.

• Material inspection: Checking raw materials for consistency and defects before they enter production.

• Process control: Monitoring stamping presses and machinery to ensure stable, high-quality output.

6. What is the typical lead time for stamping parts?
Lead time depends on several factors such as the complexity of the part, the volume required, and the availability of materials. Generally, it ranges from a few days to a few weeks for prototyping and small runs. Large production runs may take longer due to tool setup and testing.

7. Can stamping parts be customized?
Yes, stamping parts can be customized in terms of size, shape, material, and surface finish to meet specific requirements. Custom tooling (dies) may be required for intricate or unique designs.

8. What industries use stamping parts?
Stamping parts are used in a wide range of industries, including:

• Automotive: For producing body panels, brackets, and structural components.

• Aerospace: For components like brackets, fasteners, and structural parts.

• Electronics: For connectors, housing parts, and heat sinks.

• Appliances: For parts like sheet metal enclosures or internal components.

• Medical devices: For precision parts like surgical tools or enclosures.

9. How do I choose the right stamping supplier?
When selecting a supplier for stamping parts, consider:

• Experience: The supplier's expertise in your industry and part requirements.

• Quality control: Their process for ensuring the quality of parts.

• Lead times: The supplier's ability to meet your timeline.

• Cost-effectiveness: Balance between cost, quality, and production efficiency.

• Communication: The supplier's responsiveness and ability to collaborate on design and production.

10. Are there any environmental considerations in stamping?
Stamping processes can produce waste materials such as metal scrap and coolant. Manufacturers are increasingly focused on:

• Recycling: Metal scrap is often recycled and reused.

• Energy efficiency: Reducing the energy consumption of stamping machines.

• Waste management: Proper disposal of waste materials and use of environmentally friendly coolants.

11. How is the cost of stamping parts determined?
The cost of stamping parts is influenced by:

• Tooling and die costs: The complexity and number of tools needed.

• Material costs: The type of material and thickness used.

• Production volume: Larger volumes typically reduce the cost per part.

• Design complexity: More intricate designs may require more advanced tooling and additional processing.

• Lead time: Shorter lead times may increase costs due to expedited processing or rush orders.

 

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     Quality First,Price Best,Service Foremost!
     We assure you of our best services at all times!