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Materials
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Aluminum, copper, brass, stainless steel, steel, iron, alloy, zinc etc. Other Special Materials:Lucite/Nylon/wood/titanium/etc |
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Surface Treatment
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Anodizing,Brushing,Galvanized,laser engraving, Silk printing,polishing,Powder coating,etc
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Tolerance
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+/-0.1mm, 100% QC quality inspection before delivery, can provide quality inspection form
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Testing equipment
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CMM;Tool microscope;multi-joint arm;Automatic height gauge;Manual height gauge;Dial gauge;Marble platform;Roughness measurement
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Processing
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Broaching, DRILLING, Etching / Chemical Machining, Laser Machining, Milling, Other Machining Services, Turning, Wire EDM, Rapid Prototyping |
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File Formats
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Solid Works,Pro/Engineer, AutoCAD(DXF,DWG), PDF,TIF etc.
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Service Project
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To provide production design, production and technical service, mould development and processing, etc
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Quality Assurance
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ISO9001:2015 Certified;SGS;
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Processing
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CNC turning, CNC milling, Drilling, Grinding, Spinning, Wire-EDM Cutting, Stamping, Laser Cutting, Bending, Die Casting,Extrusion, Injection Molding
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Materials
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Aluminum: 2000 series, 6000 series, 7075, 5052, etc.
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Stainless steel: SUS303, SUS304, SS316, SS316L, 17-4PH, etc.
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Steel: 1214L/1215/1045/4140/SCM440/40CrMo, etc.
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Brass: 260, C360, H59, H60, H62, H63, H65, H68, H70, Bronze, Copper
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Titanium: Grade F1-F5
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Surface Treatment
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Anodized, Bead Blasted, Silk Screen, PVD Plating, Zinc/Nickel/Chrome/Titanium Plating, Brushing, Painting, Powder Coated,
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Passivation, Electrophoresis, Electro Polishing, Knurl, Laser/Etch/Engrave etc.
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Quality Assurance
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ISO9001:2015, ISO13485:2016, RoHs, TUV
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Tolerance
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+/-0.002~+/-0.005mm
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High Production Speed: Stamping is highly automated, allowing for rapid production rates and making it ideal for industries requiring large quantities of parts, such as automotive and electronics.
Low Cost per Unit: Once the die is created, the cost per part is low, making stamping a cost-effective solution for large runs of identical parts.
Precision and Consistency: Stamping provides excellent precision, ensuring that each part is produced consistently with tight tolerances, which is essential for mass production.
Ability to Produce Complex Shapes: Stamping can produce parts with intricate designs, such as deep draws, bends, and embossing, depending on the complexity of the die.
Minimal Post-Processing: Parts produced through stamping usually require little to no finishing work, as the process can achieve smooth and accurate results right from the die.
OUR PRODUCING PROCESS:
1. What are stamping parts?
Stamping parts are components that are produced through a metal forming process called "stamping," where flat sheets of metal are fed into a stamping press. The press uses tools and dies to shape the metal into desired forms. This process is commonly used to produce parts for industries such as automotive, aerospace, and electronics.
2. What materials are typically used for stamping parts?
Stamping parts can be made from a variety of metals, including:
Steel (carbon steel, stainless steel, galvanized steel)
Aluminum
Brass
Copper
Tin
High-strength alloys
The material choice depends on the application, strength requirements, and environmental factors.
3. What are the main types of stamping processes?
There are several types of stamping processes, including:
Blanking: Cutting out flat parts from a sheet of metal.
Piercing: Creating holes or cut-outs in a metal part.
Bending: Changing the shape of a metal part by bending it along a straight line.
Deep Drawing: Forming a metal sheet into a 3D shape, such as a cup or a can.
Embossing: Creating raised or recessed designs in the metal.
Forming: Shaping metal without cutting or removing material.
4. What are the benefits of stamping parts?
High precision and accuracy
Cost-effective for large volumes
Ability to work with a variety of materials
Consistency and repeatability
Faster production rates compared to other methods
Reduced waste and scrap
5. How do you ensure the quality of stamping parts?
Quality control measures include:
Inspection and testing: Measuring parts for dimensional accuracy and checking for defects like cracks or warping.
Die maintenance: Regular upkeep of the dies to prevent wear and ensure uniformity in stamped parts.
Material inspection: Checking raw materials for consistency and defects before they enter production.
Process control: Monitoring stamping presses and machinery to ensure stable, high-quality output.
6. What is the typical lead time for stamping parts?
Lead time depends on several factors such as the complexity of the part, the volume required, and the availability of materials. Generally, it ranges from a few days to a few weeks for prototyping and small runs. Large production runs may take longer due to tool setup and testing.
7. Can stamping parts be customized?
Yes, stamping parts can be customized in terms of size, shape, material, and surface finish to meet specific requirements. Custom tooling (dies) may be required for intricate or unique designs.
8. What industries use stamping parts?
Stamping parts are used in a wide range of industries, including:
Automotive: For producing body panels, brackets, and structural components.
Aerospace: For components like brackets, fasteners, and structural parts.
Electronics: For connectors, housing parts, and heat sinks.
Appliances: For parts like sheet metal enclosures or internal components.
Medical devices: For precision parts like surgical tools or enclosures.
9. How do I choose the right stamping supplier?
When selecting a supplier for stamping parts, consider:
Experience: The supplier's expertise in your industry and part requirements.
Quality control: Their process for ensuring the quality of parts.
Lead times: The supplier's ability to meet your timeline.
Cost-effectiveness: Balance between cost, quality, and production efficiency.
Communication: The supplier's responsiveness and ability to collaborate on design and production.
10. Are there any environmental considerations in stamping?
Stamping processes can produce waste materials such as metal scrap and coolant. Manufacturers are increasingly focused on:
Recycling: Metal scrap is often recycled and reused.
Energy efficiency: Reducing the energy consumption of stamping machines.
Waste management: Proper disposal of waste materials and use of environmentally friendly coolants.
11. How is the cost of stamping parts determined?
The cost of stamping parts is influenced by:
Tooling and die costs: The complexity and number of tools needed.
Material costs: The type of material and thickness used.
Production volume: Larger volumes typically reduce the cost per part.
Design complexity: More intricate designs may require more advanced tooling and additional processing.
Lead time: Shorter lead times may increase costs due to expedited processing or rush orders.
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