Custom ABS/PVC/PC/TPU/PP Injection Molding/Mold Plastic Parts for LED Panel Cover/Junction Box/Enclosure/Thermoforming

Product Description

Custom ABS/PVC/PC/TPU/PP Injection Molding/Mold Plastic Parts for LED Panel Cover/Junction Box/Enclosure/Thermoforming

Product Description

Injection molding is a manufacturing process used to produce parts by injecting molten material into a mold. This process is widely used in industriaes that require high-volume production of parts, such as automotive, consumer electronics, medical devices, and more. The parts created through injection molding can be made from a wide range of materials, including plastics, metals, and even glass.

»Reliable service
»Good production quality
»Reasonable Pricing provided
»Competitive shipping cost service
»Small quantity order accepted
»Professional engineering service when any modification required
»Any assembly or customized package requirements are accepted

Product range	Producr design,mold design, mold making and produce plastic parts
Processing Craft	Mold fabrication, Injection etc;
Material	ABS,BMC, SMC, AS,PVC,Nylon(PA),PP,PC,PE,POM,PS,HDPE,TPE,TPU etc
Surface finish	Polishing finish,Texture Finish,Glossy Finish,Electroplating,Painting,Slik print,Rubber Painting etc
Color	RAL/PANTONE color
Mold Standard	DME,LKM,FUTA,HASCO etc.
Mould Base	as per customer's requirement
Tolerance	0.01~0.1mm
File Format	Solidworks,Pro/Engineer,Auto CAD,PDF,JPG
Quality Control	Quality Control
Inspection	IQC, IPQC,FQC,QA

   
   Our processing has a variety of processing, such as lathes, milling, grinding, boring, drilling, cutting,
       etc., to provide you with a multi-faceted service.     
Our Service
>> We provide one-stop service.
Can do from product design, mould design, mould making, plastic part injection molding to Logo printing, assembly, package, and shipping.
>> Free design & modification service.
Just sent to us a part sample or your sketch idea. our designer can provide free product design work. we also provided free optimization suggestions & modification in DFM report.
>> Saving your mould fee way here.
Once order quantity reache some of negotiation amount, mold fee can be refund to you.
>> Urgent lead-time mould.
For certain urgent mould request, we can complete T0 samples within 10 days and delivery.
>> Our team like challenging complex and difficult.
Help customers many projects successful, help losts of customers projects from ideas come to true.
>>We treat every customer attentively and considerately.
No matter big order or small projects, customer satisfaction is always our persistent pursuit. we appreciate and cherish every your business chance! with our accurate machining, competitive cost and good impressive customer service, let's start from an inquiry. looking forward to cooperation with you for long-term business!


Custom made all kinds Plastic Enclosure, and also with surfacefinishing:Painting,Printing,Water trans-print,Welding,Assembly etc.
1.) We provide plastic injection molding services to various range of industries.
2.) Our expertise & facilities can meet customers' low volume to high volume order request.
3.) We offer two shot color and insert injection molding.
4.) 10K&100K clean room for the medical, foodgrade and high precision electronics parts.
5.) 80T to 1500T Injection machine for micro parts, thin-walled parts, and large components.
6.) Do very closely color match for your productions according to PANTONE and RAL.
7.) Offer secondary hand services. including ultrasonic welding, gluing, pad printing, plating, and packaging.
8.) Automatic robots are used in manufacturing processes, help high quality and cost saving.     
 

Item	Description
1.Mould  material	P20,718H,45#,STAVAX ESR S136,H13,2316,2083,2344
2.Hardness of  steel	vacuum quenching  ,nitride,HRC41-47, HRC46-50,HRC60
3.Inserts / Slider steel	H13 (DIN.1.2344),tempered with HRC46-50
4.Mould spare parts	H13 (Din 1.2344),tempered with HRC40-45,nitrited with HRC60-62
5.Mould base	LKM,HASCO
6.Mould cavity	Single / Multi
7.Runner system	Hot / Cold
8.CAD centre for data formats	IGES,X_T,STP & DWG,etc
9.Plastic material	ABS,PC,PE,PP,PS.
10.Mould life	80000- more than 1000000
11.Delivery time	4-8 weeks
12.Terms of payment	T/T, Paypal, Western Union and so on

           Our Services
           1.Product Design,Structural Optimization,Process Optimization.
           2.Mold Making,Plastic Molding Parts,Casting Parts,Machining Part.
           3.Manage Project,Control The Delivery and Quality of Products.
           4.Arranging the Transportation,Customs Clearance and other Matters for You.

Rapid tooling
Fast and cost-effective process to create aluminum or steel injection molds for quick turn injection molding. Ideal for rapid prototyping needs or validating product concept for production.

Overmolding
Overmolding is a unique injection molding process that combines two or more components together. It is the best practice for the plastic manufacturing of multi-color and multi-layers products.

Insert molding
Insert molding is a custom injection molding process that encapsulates components in a plastic part. It is most commonly used for prototype injection molding designs with threads and holes.

Liquid Silicone Rubber injection molding
Liquid silicone rubber (LSR) is a flexible prototype injection molding process that produces elastic, durable parts. Get custom prototypes and production parts from 15 days.

        Advantages:
        1. Competitive price.
        2. Strict quality control system.
        3. Quick mold making and delivery.
        4. Advanced equipment, excellent R&D teams.
        5. Professional technicians and rich experienced workers.


In order to ensure the quality of the orders,our independent QC members to carry out strict inspection at each 
stage:
(1)Incoming material inspection
(2)Inspection of work-in-progress
(3)Finished product inspection       
(4)Random warehouse inspections

All of our operations are strictly compliant with ISO 9001: 2015 guidelines.
To benefit from our strong OEM/ODM capabilities and considerate services, contact us today. 
We will sincerely create and share success with all clients.

1. General & Material Selection

Q: What are the most common types of plastic used for manufacturing parts?
A: The most common types include:

• ABS: Tough, impact-resistant, good for housings.

• Polypropylene (PP): Flexible, chemical resistant, good for living hinges.

• Polyethylene (PE): Excellent chemical resistance, used for containers.

• Nylon (PA): Strong, wear-resistant, good for gears and bearings.

• Polycarbonate (PC): High impact strength and transparency.

• Acrylic (PMMA): Excellent clarity and UV resistance.

• POM (Delrin): High stiffness, low friction, good for precision parts.

• TPU/Urethane: Flexible and elastic, good for seals and grips.

Q: How do I choose the right plastic material for my application?
A: Consider these factors:

• Mechanical Needs: Strength, stiffness, flexibility, impact resistance.

• Environmental Exposure: Chemicals, UV light, temperature extremes.

• Regulatory Requirements: FDA, USP Class VI, UL94 flame ratings, RoHS.

• Aesthetic & Functional Needs: Color, transparency, surface finish, wear properties.

• Cost and Manufacturing Process. We can help you navigate these choices.

2. Manufacturing Processes

Q: What are the main processes for producing plastic parts?
A: The primary processes are:

• Injection Molding: Ideal for high-volume, complex, high-precision parts.

• CNC Machining: Best for prototypes, low volumes, and extremely tight tolerances.

• 3D Printing (Additive Manufacturing): Perfect for rapid prototyping, complex geometries, and custom/low-volume parts.

• Vacuum Casting/Urethane Casting: Used for small-batch functional prototypes or pre-production parts.

• Extrusion: Used for creating continuous profiles like tubes, sheets, and rods.

Q: When should I choose injection molding over 3D printing?
A: Choose injection molding for production runs (typically 500+ units) due to lower per-part cost, faster cycle times, and superior material properties. Use 3D printing for prototypes, design validation, complex one-off parts, or very low-volume production where tooling cost is prohibitive.

3. Design & Engineering

Q: What are critical design rules for injection molded parts?
A: Key principles include:

• Uniform Wall Thickness: Prevents sinks, warpage, and voids.

• Draft Angles: Essential for easy part ejection from the mold (typically 1°-3° per side).

• Radii and Fillets: Strengthen corners and improve material flow.

• Rib Design: Ribs should be 50-60% of the main wall thickness.

• Boss Design: Bosses should have proper rib support and hole alignment.

Q: What is a prototype mold (soft tooling) vs. a production mold (hard tooling)?
A: A prototype mold (often aluminum) is cheaper and faster to make but has a shorter lifespan (100-10,000 parts). A production mold (hardened steel) has a high initial cost but a long lifespan (100,000+ parts) and is best for high-volume runs.

4. Quality & Finishing

Q: What tolerances can I expect for plastic parts?
A: Tolerances depend on the process and material:

• Injection Molding: Typical tolerances are ±0.1% to ±0.5% of the nominal dimension, with fine tolerances around ±0.05mm possible.

• CNC Machining: Can achieve very tight tolerances (e.g., ±0.025mm).

• 3D Printing: Tolerances vary by technology, typically around ±0.1mm to ±0.5mm.

Q: What finishing options are available?
A: Common finishes include:

• As-Molded/As-Machined: The standard finish from the process.

• Texture/Painting: For aesthetic appeal or grip.

• Pad/Screen Printing & Laser Etching: For logos and labels.

• Assembly: welding, snap-fits, press-fits, and adhesive bonding.

5. Ordering & Logistics

Q: What information do you need to provide a quote?
A: Please provide:

1. 3D CAD Model (STEP, IGS, or native format).

2. 2D Drawings with critical dimensions, tolerances, and GD&T.

3. Material Specification (type, grade, color, certifications).

4. Quantity (prototype, low-volume, high-volume).

5. Surface Finish/Post-Processing requirements.

6. Application/Environment details.

Q: What is your typical lead time?
A: Lead times vary significantly:

• 3D Printing & CNC Machining: 1-5 days for prototypes.

• Injection Molding (Prototype): 2-6 weeks (including tool fabrication).

• Injection Molding (Production): 4-12+ weeks (depending on tool complexity and part quantity).

Q: Do you offer design for manufacturability (DFM) analysis?
A: Yes. We strongly recommend and provide a DFM report upon request. This analysis identifies potential manufacturing issues, suggests design optimizations for cost and quality, and ensures your part is designed for success before tooling begins

          Quality First,Price Best,Service Foremost!
          We assure you of our best services at all times!

          If you are interested in any of our products, please send message to us through
          below approach!