Precision Custom OEM Cast Iron Part Zinc Metal Aluminum Die Casting Parts

Product Description

Precision Custom OEM Cast Iron Part Zinc Metal Aluminum Die Casting Part

Product Description

Die casting is a high-pressure metal manufacturing process where molten metal is injected into a steel mold, or "die," to create precise, high-volume parts. It is used to produce durable and complex components for industries like automotive, aerospace, and electronics, including engine blocks, gears, and electronic housings. The process is known for its speed, precision, and the ability to achieve smooth surface finishes on a wide range of non-ferrous metals like aluminum, zinc, and copper.

Product	Die casting alunimum products
Machine	Die casting machine 120 ton- 1200 ton
Process	Drawing & Samples → Mould making → Die casting → Deburring → Drilling and threading → CNC Machining → Polishing → Surface treatment → Assesmbly → Quality inspection → Packing → Shipping
SurfaceTreatment	Polishing, Sandblasting, Painting, Powder coating, Galvanizing, Chrome plating
Application	Engine Cover Engine Housing Lighting Led housing Led lighting Radiator
Drawing file	IGS . STEP . SLD . X_T . DXF .DWG . SAT . STL.
ISO Certificate	ISO9001-2015
Our advantage	More than 10 years of experiences in die casting field With talented and experienced engineers

 

          Die Casting with Surface Treatment

          1.Aluminum die casting is a process of injection aluminum alloy under pressure, which
          produces parts in high volume at low costs.
          2, There are two processes of Aluminum die casting: hot chamber and cold chamber.
          3, A complete cycle can vary from one second for small components to minutes for a casting
          of large part, making aluminum die casting the fastest technique available for producing precise
          aluminium alloy parts.
          4, Any aluminium alloy die casting parts are customized according to the clients' drawing or samples.
          5, Certification: TS16949, ISO9001, SGS, ROHS.

Die casting process
Melting: The die casting metal, usually a non-ferrous alloy like aluminum or zinc, is heated and melted in a furnace. 
Injection: The molten metal is injected under high pressure into a custom-made, two-part steel mold, or "die". 
Solidification: The metal is allowed to cool and harden inside the mold, taking the shape of the cavity. 
Ejection: The mold opens, and ejector pins push the solidified part out of the die. 
Finishing: Any excess material is removed from the part. 

Advantages and applications
Precision: Produces parts with high dimensional accuracy and intricate details. 
Speed and efficiency: A fast process suitable for high-volume production. 
Versatility: Can be used to create a wide variety of parts for different industries. 
Cost-effective: It is an efficient method for mass-producing metal parts. 

     

Our Advantages

      1. We have own factory and 80% of staff in our company worked for more than 10 years.
      2. We provide a competitive price.
      3. High precision, tolerance can be within ±0.01mm.
      4. 14 years' export experience.
      5. Small order also is welcomed.
      6. We provide one-stop service, including mold and assembly.
      7. All your information is confidential, and we can sign NDA as well.
 

Product Parameters

 

Material & Temper	Aluminum Alloy ADC12 ,A380 or customized .
Film Standard	Powder coating: 60-120 μ , Electrophoresis film: 12-25 μ.
Part Weight	from 3 g --- 20kgs
Thickness	0.4mm-20mm or Customized.
Surface Treatment	Mill-Finished, Powder Coating, Polishing, Brushing, etc.
Application	Industry fittings, Auto engine and Construction and Decoration.
Casting Machine	120-1200 tons
Capability	Output 100 tons per month.
Deep Processing	CNC / Cutting / Punching / Checking / Tapping / Drilling / Milling
MOQ	As custimer's requirements. Usually 10-12 tons for a 20'FT; 20-23 tons for a 40HQ.
OEM	Available.

We have automated casting lines,CNC machining, CMM inspection, die casting machine, X-ray, and so on.
We have more than 50 skilled workers to ensure the product's quality, and SGS system and efficient production to provide satisfactory service.
The warehousing and maintenance of molds are free of charge. We will check the mold regularly once every three months to check the status of molds and apply anti-rust oil.
We are majored in Auto parts, Bathroom Fittings,Lamp radiator,Electronic accessories and Sports equipment, mechanical hardware accessories
     

FAQ

1. What do I need for offering a quote?
A: Please offer us 2D or 3D drawings (with material, dimension, tolerance, surface treatment and another technical requirement, etc.), quantity, application, or samples. Then we will quote the best price within 3 days.

2. What's the production time for new molds and mass production?
60-90 days to make the new moulds, mass production takes around 45-55 days,can process urgently if need.

3. How do we ensure quality?
There are always pre-production samples before mass production.
Final inspection is always carried out before shipment.

4. What kind of production service do you provide?
Mold making, aluminum and zinc alloy die casting, CNC machining.

5. What is your quotation element?
Drawings or Sample, Material, Finish, and Quantity.

6. What surface treatment can you provide at present?
Anode, electroplating, heat treatment, painting, etc.

7. What kind of materials can be provide for die casting?
We can provide aluminum ADC3 ADC6 ADC12 and zinc3 and zinc5.

8. Why do you purchase from us instead of from other suppliers?
We specialize in manufacturing high-performance aluminum alloy castings. The company has a complete production system covering parts design, mold making, prototype production and component processing and manufacturing.

9. Payment method and logistics delivery.
Acceptable delivery methods: FOB, CIF, CIP, FCA, DDP, express delivery.
Accepted payment methods: telegraphic transfer, letter of credit, cash;
Oral English: English, Chinese, French
The logistics solutions provided: express delivery, sea freight, multimodal transport.

       If there's anything we can help, please feel free to contact us.