Custom OEM High Pressure ADC12 Aluminum Die Casting Engine Housing Part

Product Description

Custom OEM High Pressure ADC12 Aluminum Die Casting Engine Housing Part

Product Description

 

Product	Die casting alunimum products
Machine	Die casting machine 120 ton- 1200 ton
Process	Drawing & Samples → Mould making → Die casting → Deburring → Drilling and threading → CNC Machining → Polishing → Surface treatment → Assesmbly → Quality inspection → Packing → Shipping
SurfaceTreatment	Polishing, Sandblasting, Painting, Powder coating, Galvanizing, Chrome plating
Application	Engine Cover Engine Housing Lighting Led housing Led lighting Radiator
Drawing file	IGS . STEP . SLD . X_T . DXF .DWG . SAT . STL.
ISO Certificate	ISO9001-2015
Our advantage	More than 10 years of experiences in die casting field With talented and experienced engineers

 

          Die Casting with Surface Treatment

          1.Aluminum die casting is a process of injection aluminum alloy under pressure, which
          produces parts in high volume at low costs.
          2, There are two processes of Aluminum die casting: hot chamber and cold chamber.
          3, A complete cycle can vary from one second for small components to minutes for a casting
          of large part, making aluminum die casting the fastest technique available for producing precise
          aluminium alloy parts.
          4, Any aluminium alloy die casting parts are customized according to the clients' drawing or samples.
          5, Certification: TS16949, ISO9001, SGS, ROHS.

1. High-Pressure Die Casting Expertise

• Large Capacity Range: Cold chamber die casting machines from 250 to 2500 tons clamping force, accommodating parts from a few grams to over 15 kg per shot.

• Vacuum-Assisted Casting: Optional vacuum systems drastically reduce porosity, enhancing part density and enabling heat treatment and anodizing for structural components.

• Precision Process Control: Real-time monitoring and control of injection speed, pressure, and temperature ensure consistent, high-quality output with minimal variation.

2. Premium Aluminum Alloys for Optimal Performance

• ADC12 (A383): Most common, excellent castability, good mechanical properties and corrosion resistance.

• A380: Superior strength and stiffness, excellent fluidity for thin walls.

• A360: Excellent pressure tightness and corrosion resistance, suitable for exposed or fluid-handling parts.

• A413 (ALSi12): Exceptional pressure tightness and impact strength.

• Special Alloys: High-silicon alloys for wear resistance, or custom blends for specific thermal/electrical properties.

3. Advanced Tooling & Engineering

• In-House Mold Manufacturing: Full-service tool shop with CNC, EDM (sinker & wire), and high-speed milling.

• Mold Flow Simulation: Utilization of FLOW-3D CAST or MAGMA software to optimize gate design, cooling channels, and predict potential defects before cutting steel.

• Complex Mold Actions: Expertise in multi-slide molds, core pulls, and unscrewing mechanisms to produce complex features and undercuts.

• Hot Runner Systems (where applicable): For improved quality and material efficiency.

4. Comprehensive Secondary Processing

• Precision Machining: In-house CNC machining centers for drilling, tapping, milling, and boring critical features to tight tolerances.

• Deburring & Finishing: Robotic deburring, vibratory finishing, and shot blasting.

• Heat Treatment: T5 and T6 temper treatments to significantly enhance tensile strength and yield strength.

• Surface Finishing: Full range including powder coating, anodizing (Type II & III hard coat), plating, polishing, and laser marking.

Our Advantages

Engineering Partnership: We provide deep DFM collaboration from the earliest design stage to optimize part geometry for manufacturability, performance, and cost.

Vertical Integration: Control over the entire process-from alloy melting and mold making to precision machining and finishing-ensures quality, shortens lead times, and reduces cost.

Focus on Structural Integrity: Our expertise in vacuum die casting and heat treatment allows us to produce parts suitable for safety-critical and highly stressed applications, moving beyond simple housings.

Global Supply Chain Experience: We are a reliable partner for global OEMs, experienced in JIT delivery, kanban systems, and meeting international quality standards.

Cost-Effective High Volumes: Optimized processes and high-efficiency production lines deliver competitive per-part pricing for annual volumes from 50,000 to millions of pieces.

Product Parameters

 

Material & Temper	Aluminum Alloy ADC12 ,A380 or customized .
Film Standard	Powder coating: 60-120 μ , Electrophoresis film: 12-25 μ.
Part Weight	from 3 g --- 20kgs
Thickness	0.4mm-20mm or Customized.
Surface Treatment	Mill-Finished, Powder Coating, Polishing, Brushing, etc.
Application	Industry fittings, Auto engine and Construction and Decoration.
Casting Machine	120-1200 tons
Capability	Output 100 tons per month.
Deep Processing	CNC / Cutting / Punching / Checking / Tapping / Drilling / Milling
MOQ	As custimer's requirements. Usually 10-12 tons for a 20'FT; 20-23 tons for a 40HQ.
OEM	Available.

We have automated casting lines,CNC machining, CMM inspection, die casting machine, X-ray, and so on.
We have more than 50 skilled workers to ensure the product's quality, and SGS system and efficient production to provide satisfactory service.
The warehousing and maintenance of molds are free of charge. We will check the mold regularly once every three months to check the status of molds and apply anti-rust oil.
We are majored in Auto parts, Bathroom Fittings,Lamp radiator,Electronic accessories and Sports equipment, mechanical hardware accessories
   

FAQ

        Q: Why choose Jufeng product?
        A: We have our own plant-- Weifang Jufeng Metal Products Co.,Ltd, therefore, we can 
        surely promise the quality of every product and provide you comparable price.

        Q: Do you provide OEM Service?
        A: Yes, we provide OEM Service.

        Q: Do you provide customized die casting products?
        A: Yes. Customers give us drawings and specifications, and we will manufacture accordingly.

        Q: What is your payment term?
        A: We provide kinds of payment terms such as L/C, T/T, Paypal, Escrow, etc.


       If there's anything we can help, please feel free to contact us.