Custom Nylon PP ABS Helical Bevel Oval Wheel Gear Bevel Small Spur Plastic Gear

• Customization: Available
• Material: PP
• Application: Medical, Household, Electronics, Automotive, Agricultural
• Model NO.: JF-56998551
• Certification: TS16949, RoHS, ISO
• Item: Plastic Gear
• Technics: Plastic Injection Molding
• Part Type: Plastic Gear
• Export Markets: Global
• Shipping Port: Qingdao
• Place of Origin: China
• Transport: by Sea or Air
• Packing: Wooden Cases or Carton
• Process: Plastic Injection Molding
• Weight: Customized
• OEM Service: Yes
• Custom Made: Yes
• Logo Printing: Customized
• MOQ: 10-100PCS
• Free Sample: Yes
• Transport Package: Plywood Box
• Specification: SGS
• Trademark: OEM
• Origin: Weifang City, Shandong Province, China
• HS Code: 7326199000
• Production Capacity: 10000PCS/Month
• Package Size: 100.00cm * 90.00cm * 60.00cm
• Package Gross Weight: 150.000kg

Product Description

Custom Nylon Helical Bevel Oval Wheel Bevel Small Spur Plastic Gear

 

Product Description

 

Mold Material	Aluminum,45#, P20, H13, 718, 1.2344, 1.2738 and so on
Plastic Material	PC/ABS, ABS, PC, PVC, PA66, POM or other you want
silicon rubber Material	NR, NBR, SBR, EPDM, IIR, CR, SILICONE, etc
Plastic Surface finish	Polishing finish,Texture Finish,Glossy Finish,Painting,Slik print,Rubber Painting etc
Drawing format	IGES, STEP, AutoCAD, Solidworks, STL, PTC Creo, DWG, PDF, etc..
The Way of Color Contrast for Plastic	RAL PANTONE
Certificated	ISO 9001:2015 Certificated, SGS Certificated
Service Project	To provide production design, production and technical service, mould development and processing, product assembly and packaging,etc

        Our Services

        1.Product Design,Structural Optimization,Process Optimization
        2.Mold Making,Plastic Molding Parts,Casting Parts,Machining Part
        3.Manage Project,Control The Delivery and Quality of Products
        4.Arranging the Transportation,Customs Clearance and other Matters for You.

       Advantages:
       1. Competitive price.
       2. Strict quality control system.
       3. Quick mold making and delivery.
       4. Advanced equipment, excellent R&D teams.
       5. Professional technicians and rich experienced workers.

We can offer the full range of service from mold designing, making, plastic part molding to printing, assembly, package, and shipping arrangement.
In the service of plastic injection, we are more than just an injection molder.
We provide solutions to manufacturing from start to finish.
Our expertise enables us to provide clients with superior product by providing the
highest quality in design, development, and solutions for precision injection molding and related manufacturing.
We have over 10 years production experience.
      
Custom Plastic Injection Molding Services
Precision Plastic Injection Molding Services

We offers comprehensive custom plastic injection molding services to a wide range of industries.  From low volume work to high volume production runs, we have the expertise and facilities to meet our customers' contract manufacturing needs. We offer two shot, sandwich and insert injection molding as well as micro and gas assist molding. We have both 10K and 100K clean room manufacturing facilities for those customers in the medical, pharmaceutical, food, beverage and electronics industries. Our comprehensive plastic injection molding abilities include machines with clamping forces from 18 to 3,000 tons, allowing us to produce nearly any plastic part including micro parts, thin-walled parts, and large components that require multiple shots.

        Quality First,Price Best,Service Foremost!
        We assure you of our best services at all times!
 

FAQ

 

1. What types of plastic gears do you manufacture?
We produce a comprehensive range of polymer gears for various power transmission and motion control applications:

Spur Gears: Most common, for parallel shaft applications.

Helical Gears: For smoother, quieter operation with higher load capacity.

Bevel Gears (Straight & Spiral): For intersecting shafts, typically at 90°.

Worm Gears & Worm Wheels: For high reduction ratios and self-locking.

Rack & Pinion Sets: For converting rotary to linear motion.

Internal Gears, Planetary Gears, and Custom Gear Profiles.

2. What plastic materials do you use?
We select materials based on application requirements (load, wear, environment):

Nylon (PA6, PA66, PA12): High strength, good wear resistance, and noise-dampening properties. Often glass-filled (e.g., PA66 GF30) for enhanced rigidity.

Polycarbonate (PC): High impact strength and clarity.

Polyphenylene Sulfide : Excellent chemical and temperature resistance.

Polyetheretherketone (PEEK): Premium performance for high-temperature, high-load applications.

Ultra-High Molecular Weight Polyethylene (UHMW-PE): Exceptional wear resistance and low friction.
We also offer lubricant-filled (e.g., PTFE, oil) grades for self-lubricating performance.

3. What manufacturing processes do you employ?
We utilize the optimal process based on volume, precision, and material:

Injection Molding: Primary method for high-volume production. Offers excellent repeatability and low per-part cost.

CNC Machining: For prototypes, low volumes, or ultra-high precision gears where tooling investment is not justified. We can machine from stock plastic rods/plates.

Hobbling & Gear Cutting: For specialized materials or large gears where molding is impractical.
We provide guidance on the most cost-effective process for your project.

4. Can you supply matched gear sets or complete assemblies?
Yes. We strongly recommend producing mating gears as a set from the same tooling batch to ensure optimal performance and minimal backlash. We can also supply complete gearboxes or assemblies.

5. How do I select the right material for my application?
Key factors to consider and share with us:

Load & Torque: Static and dynamic forces on the gear teeth.

Operating Speed (RPM): Affects wear and heat generation.

Operating Environment: Temperature range, exposure to chemicals, moisture, or UV light.

Lubrication Requirement: Can the gear be lubricated, or must it be self-lubricating/dry-running?

Noise Requirements: Some materials (like nylon) dampen noise better than others.
Our engineers can provide material recommendations based on your specific conditions.

6. Can you customize gears (OEM/O DM)?
Yes, customization is our core service:

Custom Diameters, Module/Pitch, Tooth Counts, and Pressure Angles.

Custom Hub Designs, Bore Sizes, and Keyways.

Overmolding: Plastic gears over metal inserts (shafts, bushings) for enhanced strength.

Full System Design: Designing mating gear pairs or entire gear trains for optimal performance.

7. What about tooling (mold) costs and lead time for injection molding?
Tooling Cost: Varies greatly with gear size, complexity, and cavity count. We provide detailed mold quotes.

Tooling Ownership: The customer owns the mold. We offer secure storage and maintenance.

Tooling Lead Time: Typically 25-45 days for a single-cavity mold, depending on complexity.
We often recommend CNC machined prototypes for testing before committing to hard tooling.

8. What is your MOQ (Minimum Order Quantity)?
For CNC Machining (No Tooling): MOQ as low as 1 piece for prototypes.

For Injection Molding: MOQ is typically 10,000 pieces (lifetime) to justify tooling investment. For smaller quantities, we may use shared/multi-cavity molds or suggest machining.

9. What is your production lead time?
CNC Machined Prototypes: 5-15 working days.

Injection Molded Samples: 30-50 working days (includes mold fabrication).

Mass Production: 15-30 working days after sample approval.

10. Do you provide technical drawings and design support?
Absolutely. We offer:

Free DFM (Design for Manufacturability) Analysis: Optimizing your gear design for plastic molding or machining.

CAD Modeling & Drafting: In formats like STEP, IGES, DWG.

Engineering Consultation: On gear mesh calculations, material selection, and failure analysis.
     
You can look through our website to find your interest or email your any questions through
below approach! We will reply to you within 12 hours.