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| Customization: | Available |
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| Die Casting Machine Type: | Hot Chamber Die Casting Machine |
| Die Casting Method: | Precision Die Casting |
| Shipping Cost: | Contact the supplier about freight and estimated delivery time. |
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Aluminum die cast process is a process in which the molten liquid of aluminum alloy is poured into the mold and solidified into a casting under the action of pressure.
Our factory has 280-1260 tons of cold die casting machine, which adopts high-pressure casting. The product produced by us not only have high surface tolerance grade, good roughness and high strength, but also have high productivity,at least 50000 pcs per month,and our product scrap rate is controlled within 2%. At the same time, we are also equipped with a CMM to detect and control the product tolerance and size within the range of customer requirements,and it's toelrance is 0.0005.We also provide assembly service if customers requires.
Our factory also specialized in customized production and processing of various metal parts, such as automobile and motorcycleprecision die castings spare parts, customized led light housings, electrical parts, communication equipment spare parts,fire-fighting accessories, furniture metal accessories, etc. Some of these metal parts will require high precision to meet the product assembly requirements, so our company is equipped with 24 CNC machining centers and more than 22 CNC milling machines and lathes.The minimum accuracy of our CNC machining machine can reach 0.0005.
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Material & Temper
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Aluminum Alloy ADC12 ,A380 or customized .
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Film Standard
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Powder coating: 60-120 μ , Electrophoresis film: 12-25 μ.
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Part Weight
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from 3 g --- 20kgs
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Thickness
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0.4mm-20mm or Customized.
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Surface Treatment
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Mill-Finished, Powder Coating, Polishing, Brushing, etc.
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Application
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Industry fittings, Auto engine and Construction and Decoration.
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Casting Machine
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120-1200 tons
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Capability
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Output 100 tons per month.
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Deep Processing
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CNC / Cutting / Punching / Checking / Tapping / Drilling / Milling
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MOQ
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As custimer's requirements. Usually 10-12 tons for a 20'FT; 20-23 tons for a 40HQ.
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OEM
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Available.
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| Product | Die casting alunimum housing covers products |
| Machine | Die casting machine 120 ton- 1200 ton |
| Process |
Drawing & Samples → Mould making → Die casting → Deburring → Drilling and threading → CNC Machining → Polishing → Surface treatment → Assesmbly → Quality inspection → Packing → Shipping |
| SurfaceTreatment | Polishing, Sandblasting, Painting, Powder coating, Galvanizing, Chrome plating |
| Application
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Engine Cover Led lighting Radiator |
| Drawing file | IGS . STEP . SLD . X_T . DXF .DWG . SAT . STL. |
| ISO Certificate | ISO9001-2015 |
| Our advantage |
More than 10 years of experiences in die casting field |
Die casting is a manufacturing process in which molten metal is injected into a mold under high pressure to produce parts. The process is typically used for producing parts made of metals like aluminum, zinc, and magnesium.
The most commonly used materials in die casting are:
Aluminum: Lightweight and corrosion-resistant, widely used in automotive and electronics.
Zinc: Strong, durable, and has a low melting point.
Magnesium: Known for its light weight and strength.
Copper Alloys: Used for applications requiring high wear resistance.
High Precision: Die casting produces parts with fine details and tight tolerances.
High Production Rates: Ideal for mass production of complex shapes.
Durability: The process results in strong, high-quality parts.
Cost-Effective for High Volumes: After the initial cost of molds, die casting is very cost-effective for large-scale production.
Die casting is widely used in industries such as:
Automotive: For engine components, chassis parts, and more.
Electronics: For housing parts of phones, computers, and other gadgets.
Aerospace: For lightweight, high-strength parts.
Consumer Goods: For tools, hardware, and household appliances.
Unlike other casting methods, die casting uses high pressure to inject molten metal into a mold, allowing for finer details and smoother surfaces. This results in stronger, more precise parts compared to sand casting or investment casting.
High Initial Tooling Costs: The molds used in die casting can be expensive to create.
Limited to Certain Metals: Die casting is mainly suitable for non-ferrous metals like aluminum, zinc, and magnesium.
Complexity: While it's great for high-volume production, die casting might not be ideal for producing very large or thick-walled parts.
The process involves several steps:
Mold Preparation: A mold (also called a die) is prepared with a cavity in the shape of the desired part.
Injection of Molten Metal: Molten metal is injected into the mold at high pressure.
Cooling and Solidifying: The molten metal cools and solidifies into the shape of the part.
Ejection: The mold is opened, and the finished part is ejected.
Post-processing: The part may undergo secondary operations such as trimming, surface finishing, or heat treatment.
Die casting parts typically have a dimensional tolerance range of ±0.1% to ±0.5%, depending on the complexity and material. Tighter tolerances are achievable with advanced techniques.
Yes, die cast parts can be customized in terms of shape, size, and surface finish. Various secondary operations like machining, painting, or coating can be applied to meet specific requirements.
Hot Chamber Die Casting: The molten metal is directly fed into the die casting machine from the furnace. It's suitable for metals with low melting points, like zinc and lead.
Cold Chamber Die Casting: The molten metal is poured into the chamber before being injected into the mold. It is used for metals with higher melting points, like aluminum and magnesium.
Common defects in die casting include:
Porosity: Small holes or bubbles inside the part, often caused by trapped air or gas.
Surface Defects: Imperfections such as sink marks, cold shuts, or wrinkles on the part's surface.
Dimensional Issues: Inaccurate parts due to mold misalignment or improper cooling.
Die casting can be environmentally friendly as metals like aluminum can be recycled easily. Additionally, the process itself generates minimal waste, making it more sustainable compared to other manufacturing methods.
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