OEM Sheet Metal Parts Stamping/Bending Welding/Laser Cutting Part

Product Description

OEM Sheet Metal Parts Stamping/Bending Welding/Laser Cutting Part

Product Description

     

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      2. All goods will provide inspection report when completed;

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Part Name	Custom-Made Anodized Powder Coating Metal Case Laser Cutting With Bending Services Aluminium Sheet Metal Parts
	CNC turning, CNC milling, Laser cutting, bending and mold.
Measuring Equipment	1) Digital Caliper; 2) Digital micrometer; 3) Internal Micrometer; 4) Optical comparator; 5) GO-NO-GO Gauges; 6) Hardness Tester; 7) Routine inspection of calipers.
Tolerance	0.01-0.05mm
Material available	Aluminum: AL6061, Al6063, AL6082, AL7075, AL5052, A380 etc.
	Plastic: ABS, PC, PE, POM, Delrin, Nylon, PP, PEI, Peek etc.
	Steel:  mild steel, Carbon steel, 4140, 4340, Q235, Q345B, 20#, 45# etc.
	Brass: HPb63, HPb62, HPb61, HPb59, H59, H68, H80, H90 etc.
	Copper: C11000,C12000,C12000 C36000 etc.
	Stainless steel: SS201,SS301, SS303, SS304, SS316, SS416, etc.
	Iron:  A36, 45#, 1213, 12L14, 1215 etc.
Surface finish	Aluminum: sandblast, anodized, Chemical Film, Brushing, Polishing, Chroming.
	Stainless steel: Polishing, Passivating, Electropolish, Laser engraving.
	Steel: Zinc plating, Oxide black, Nickel plating, Chrome plating, Carburized, Hot treatment, Powder Coated.
	Plastic: Plating, Painting, polishing, Laser engraving.

Technical Advantages

Precision & Quality

• High-Accuracy Positioning: Linear encoders with 0.001mm resolution

• Automatic Focus Control: Maintains optimal focal length throughout cutting

• Nozzle Monitoring: Real-time height adjustment for consistent gas flow

• Beam Quality Monitoring: Ensures consistent cutting performance

Efficiency & Productivity

• Automatic Loading/Unloading: 24/7 continuous operation capability

• Nesting Software Optimization: Up to 92% material utilization

• High-Speed Piercing: Reduced cycle times for thick materials

• Batch Processing: Multiple parts in single setup for consistency

Special Features

• 3D Laser Cutting: For pre-formed components and tubes

• Micro-Cutting Capability: Fine features and intricate designs

• Heat-Affected Zone (HAZ): <0.2mm for most materials

• Edge Quality: Ra ≤ 3.2μm without secondary processing

• Tag-Free Cutting: Micro-joints prevent part movement during cutting

Packaging & Shipping

 

 OUR PRODUCING PROCESS:
 1. Tooling (Mold) design and Manufacture.
 2. Manufacture the parts according to the Stamping Machine.
 3. Riveting, Welding or Screw tap according to Customer's require.
 4. After finish manufacture process we will test the parts by the Image measurement instrument, Caliper, 
 Angel Gage etc.
 5. After make sure all the dimension can reach customer's require, we will make the surface treatment 
 process.
 6. After finish surface treatment we will testing all the parts by worker so that we can make sure the parts 
which we sell is 100% qualified.
 7. After finish testing we will pack the parts by Vacuum Package Machine. 
 

FAQ

Q1: What file formats do you accept for laser cutting?
A: We prefer vector-based 2D files for cutting paths: DXF, DWG, AI, EPS, PDF. We can also work with 3D files (STEP, IGES, SLDPRT) to extract cutting profiles. Please ensure files are clean (no overlapping lines, closed contours) and in 1:1 scale. Our engineers will review and provide feedback.

Q2: What are your standard tolerances?
A: Our standard cutting tolerances are:

For parts ≤ 3mm thickness: ±0.05mm to ±0.1mm

For parts 3-10mm thickness: ±0.1mm to ±0.2mm

For parts >10mm thickness: ±0.2mm to ±0.3mm
Tighter tolerances (down to ±0.03mm) are achievable for critical dimensions with specialized setup and programming, which will be noted in the quotation.

Q3: Can you cut pre-finished materials (pre-painted, powder-coated, anodized)?
A: Yes, but with important considerations. Laser cutting will burn/discolor the finish along the cut edge on the top side, and may cause some discoloration on the bottom. We recommend:

Cutting from the back side when possible.

Using a protective film.

Accepting that the edge will require touch-up paint for cosmetic applications.
We can provide samples to show the expected result.

Q4: What information do you need to provide a quote?
A: For a fast and accurate quote, please provide:

Drawings/Files (as per Q1).

Material Type, Grade, and Thickness.

Quantity Required.

Any Critical Dimensions or Tolerances.

Surface Finish Requirements (as-cut, deburred, etc.).

Target Timeline.

Q5: How is the price calculated?
A: Laser cutting pricing is typically based on:

Material Cost: Calculated based on the sheet size used and material cost per kg.

Cutting Time (Machine Time): Calculated from the total cut length and the cutting speed for your material/thickness.

Setup/Programming Fee: A one-time charge per part number for file preparation and machine setup (often waived for production quantities).

Secondary Operations: Any additional services like deburring, bending, or finishing.

Q6: What is your Minimum Order Quantity (MOQ)?
A: We have no strict MOQ for cutting services. We accept orders for single prototypes. However, for custom parts, a minimum order value may apply. Pricing becomes significantly more economical at quantities of 50+ pieces due to amortized setup costs.

Q7: What is your typical lead time?
A: Lead times vary based on order size and complexity:

• Prototypes/Samples: 3-7 working days after drawing approval.

• Small Batch Production (≤ 500 pcs): 7-14 working days.

• Large Production Runs: 15-30 working days, depending on volume.
  Expedited service is available at an additional cost.

Q8: How do you ensure quality and accuracy?
A: We employ a multi-stage quality process:

1. First-Article Inspection (FAI): Full CMM inspection of the first parts off the machine.

2. In-Process Checks: Monitoring of machine parameters and visual checks.

3. Final Inspection: Dimensional spot checks and visual quality audit per AQL standards.
   We can provide inspection reports upon request.

Q9: Can you work with our provided material?
A: Yes, we accept Customer-Supplied Material (CSM). We will need material certification and a waiver for material-related defects. Our quotation will then cover only the processing, labor, and consumables cost.

metal sheet fabrication    fabricated stainless steel cones

You can look through our website to find your interest or email your any questions through

 below approach! We will reply to you within 12 hours.