Custom Made Stainless Steel Sheet Metal Stamping Hexagonal Clamp for Pipe System

Product Description

 

                           Custom Made Sheet Metal Stamping Hexagonal Clamp for Pipe System
 

Product Description

A range of conduit fittings for electrical cable management,offering a high level of mechanical strength.
Conduit hangers are used to secure and suspend EMT, Rigid, IMC and PVC Conduits from overhead supports. With Carriage Bolt and Nut Attached.

Product material:galvanized sheet

Application: to install and fix pipes

Product specifications: 1/2 ", 3/4 ", 1 ", 1-1/4 ", 1-1/2 ", 2 ", 2-1/2 ", 3 "and 4"

Process andSurface treatment: stamping, electrogalvanizing

Our Advantages

 

         1. We are ODM&OEM, design according to your drawing.
         2. Rich experience and good technology support.
         3. Manufacturer and Trade Company.
         4. Low MOQ is accepted.
         5. 100% inspection before delivery.
         6. Competitive price with high quality.
         7. Convenient transportation ( Qingdao).                                                                             
     

Production process

 

       1. Tooling (Mold) design and Manufacture.
       2. Manufacture the parts according to the Stamping Machine.
       3. Riveting, Welding or Screw tap according to Customer's require.
       4. After finish manufacture process we will test the parts by the Image measurement instrument, Caliper, 
       Angel Gage etc.
       5. After make sure all the dimension can reach customer's require, we will make the surface treatment 
       process.                                  
       6. After finish surface treatment we will testing all the parts by worker so that we can make sure the 
       parts which we sell is 100% qualified.                                          
       7. After finish testing we will pack the parts by Vacuum Package Machine.     

Product type:	Hose Pipe Clamp
Material:	Stainless steel, iron, aluminum
Surface treatment:	brush finish, oxidation, screen printing, laser, sand blasting, galvanized
Color:	Black,Red,Yellow,Blue,Pink,Natural color
Precision tolerance:	+/- 0.1

A. Raw Material	Copper ,BeCu, phosphor copper, Brass, Stainless steel, Aluminum, SGCC, SECC, steel, spring steel, Nickel-Silver... and all different kinds of metal;
B. SPEC	Roll material thickness is 0.05-10mm;sheet metal  thickness is 0.3-20mm;
C. Surface treatment	Gold / Silver /Tin / Nickel / Zinc /  Chromium / Copper-plating /  Laser etching/Screen printing/Phosphating (can pass salt spray testing with 160 hours)/Black coating / Painting/ Power coating /Electrophoresis /  Passivating /Deburring /  Polishing /  Brush according to ROHS standard;
D. Application	All different kinds of telecom products, loom, furniture, and so on ;
E. Quotation	Please provide the Formal drawings (normally, with DWG/STP/PDF file ),and make note with material/QTY/surface treatment and any other requirements, we will provide you the quotation sheet in 48-72 hours;
F. Prototype & Mould	We make the prototypes or moulds according to the drawings that confirmed by both of us and customers! The lead time is depends on the structure and qty of parts, Normally, lead time for prototypes is 3-15 days; lead time for mould is 10-25 days;
G. Production	We will provide samples according to the drawings to customers for approval. Then arrange the production  and confirm the delivery date according to the Purchase Order; Normally , the lead time for production is 5-30 days ,the structure of parts is different , the lead time will be different .
H. Package	Plastic bags; Preserving Box; Reel/tape package; Plastic tray; Wood box; Export carton and any other customized package according to the customers' requests.

Quality control

*We have specialized QC testers to check the quality of the products according to different customers' requirement. Usually, it's random inspection, and we also offer 100% inspection at a reasonable price if required.
*We have IQC to check the dimensions and surface of the incoming material
*We have PQC to inspect full-course during the manufacturing processing
*We have FQC to inspect all the anodizing/plating and other finishes' products from our supplier and proceed with the professional quality and appearance inspection before shipping.

Packaging & Shipping

Packing & Delivery:
1.Packing Detail: The product packed in bag, carton, wood case, pallet or as per the customer's special requirements. Besides, the custom package takes a week to prepare in advance.
2.Delivery Detail: the fast International Shipping time takes 3 ~5 working days by DHL/UPS/FedEx, slow shipping time takes 7~ 8 working days by DHL/UPS/FedEx/TNT, etc

FAQ

1. What is a pipe hanger?

A pipe hanger is a mechanical device used to support or suspend pipes from ceilings, walls, or other structural elements. Pipe hangers help to keep pipes in place, prevent sagging, and reduce the risk of damage from vibrations, movement, or thermal expansion.

2. What materials are pipe hangers made from?

Pipe hangers are typically made from materials such as:

• Steel: For heavy-duty applications where strength and durability are critical.

• Stainless steel: For corrosion-resistant applications, often used in industries like plumbing, HVAC, and chemical processing.

• Galvanized steel: Provides additional protection against rust and corrosion.

• Plastic: Used for lighter-duty applications, often in smaller piping systems.

• Copper: Occasionally used in specialized applications like for copper pipes.

3. What types of pipe hangers are available?

There are several types of pipe hangers, each designed for different applications:

• Clevis hangers: One of the most common types, they consist of a metal bracket and a bolt or pin that secures the pipe.

• Strut hangers: These are adjustable and often used for industrial or commercial plumbing.

• Riser clamps: Designed for vertical pipe installations, offering extra support to keep pipes from sagging.

• Ring hangers: Circular supports used to cradle the pipe, often made of metal or rubber.

• Trapeze hangers: Suspended from two parallel beams and often used for multiple pipes in a group.

4. How do I select the right pipe hanger for my project?

When selecting a pipe hanger, consider the following factors:

• Pipe size: Choose a hanger that fits the diameter of the pipe.

• Material: Ensure the hanger is compatible with the material of the pipe (e.g., steel hangers for metal pipes, plastic hangers for PVC).

• Load capacity: The hanger should be able to support the weight of the pipe and any additional contents (such as water or chemicals).

• Environment: Consider whether the pipe will be exposed to moisture, chemicals, or extreme temperatures, as this can influence the type of material needed for the hanger.

• Installation type: Decide whether you need a ceiling, wall, or riser-mounted hanger, depending on your installation.

5. How do I install a pipe hanger?

To install a pipe hanger:

1. Determine the location where you want to place the hanger, ensuring it is level and aligned with the pipe.

2. Secure the hanger to the ceiling, wall, or structure using bolts, screws, or nails, depending on the type of hanger.

3. Place the pipe into the hanger and tighten the securing mechanism (clamp, bolt, or strap).

4. Ensure the pipe is held securely but not too tight, as thermal expansion and contraction should be allowed for.

6. What is the purpose of a pipe hanger?

The primary purpose of a pipe hanger is to provide support and secure positioning for pipes. This prevents damage from pipe sagging, excessive movement, or pressure buildup. Hangers also help distribute the weight of the pipe evenly to avoid stress on specific points, which can lead to leaks or fractures.

7. Can I use pipe hangers for all types of pipes?

Pipe hangers are suitable for a wide range of pipes, including metal (steel, copper), plastic (PVC, CPVC), and composite pipes. However, you should choose the appropriate hanger type based on the material and size of the pipe, as well as the specific application (e.g., water, gas, or chemicals).

8. How many pipe hangers do I need?

The number of pipe hangers you need depends on the length and weight of the pipe, as well as the specific regulations or codes for your installation. A common rule of thumb is to space hangers 8-10 feet apart for horizontal pipes. Vertical pipes may require additional support, depending on their height and weight.

9. What is the difference between a pipe hanger and a pipe bracket?

A pipe hanger is typically a suspension device used to support pipes in mid-air, while a pipe bracket is a more rigid support that attaches directly to a wall or other structural surface. Brackets generally provide fixed, non-adjustable support, whereas hangers allow some flexibility and movement of the pipe.

10. Are pipe hangers adjustable?

Yes, many pipe hangers are adjustable, which allows for easier installation and alignment of the pipe. Adjustable hangers are particularly useful when the exact location of the pipe may shift slightly during installation, or if the pipe needs to be repositioned at a later time.

11. How do I maintain pipe hangers?

Maintaining pipe hangers involves:

• Inspecting regularly: Check for signs of corrosion, wear, or damage, especially in areas with high humidity or exposure to chemicals.

• Ensuring tightness: Ensure that bolts or screws are not loose, as this could cause the pipe to sag or become misaligned.

• Cleaning: Keep hangers free from debris, dust, or other materials that could compromise their function.

12. Can pipe hangers be reused?

In most cases, pipe hangers can be reused as long as they are in good condition. If the hanger is damaged, corroded, or the load capacity is reduced, it should be replaced with a new one.

13. Can I use pipe hangers in high-temperature environments?

Yes, but you need to select hangers that are designed to handle high temperatures. Stainless steel or high-temperature alloy hangers are often used in industrial settings where pipes carry hot fluids or gases. Ensure the hanger material is rated for the specific temperature range of your application.

14. What are the common applications of pipe hangers?

Pipe hangers are used in various industries and applications:

• Plumbing: To secure water supply and drainage pipes.

• HVAC systems: For supporting ventilation and air conditioning pipes.

• Oil and gas: For holding pipes in refineries, processing plants, and offshore platforms.

• Industrial systems: To hold pipes that carry chemicals, gas, or other materials in factories and plants.

Quality First,Price Best,Service Foremost! We assure you of our best services at all times !

Please contact us if you have any demand. We would provide our best price!