Custom Hardware Stainless Steel Spare Part Sheet Metal Fabrication Metal Stamping Parts

• Customization: Available
• After-sales Service: as Specification
• Warranty: 6 Months
• Model NO.: as requirement
• Type: Hot Stamping
• Processing Type: Shaping Metal
• Material: Stainless Steel
• Mould: Multistep Progressive Dies
• Surface Processing: Electroplating
• Fine Blanking: Multi-Position
• Process: Forming Process
• Industry: Metal Stamping Parts
• Tolerances: 0.01mm
• Customized: Customized
• Item: Stamping Parts
• Technics: Metal Stamping
• Part Type: Forming Parts
• Export Markets: Global
• Shipping Port: Qingdao
• Place of Origin: China
• Transport: by Sea or Air
• Packing: Wooden Cases or Carton
• Surface Treatment: Spraying/Polishing/Galvanized/Electroplating
• Weight: Customized
• Sample: 7 Days Ready
• Processing: as Per Your Drawing
• Materials: as Per Request
• After-Sale Service: Definetly
• Certificate of Origin: as Per Request
• Transport Package: Plywood Box
• Specification: As your requirement
• Trademark: jufeng
• Origin: Weifang City, Shandong Province, China
• HS Code: 7326199000
• Production Capacity: 10000PCS/Month
• Package Size: 100.00cm * 90.00cm * 60.00cm
• Package Gross Weight: 100.000kg

Product Description

Custom Hardware Stainless Steel Spare Part Sheet Metal Fabrication Metal Stamping Parts

 

Product Description

1. Raw Material: Steel / Stainless Steel/ Aluminum / Brass

2. Size: OEM
3. Finish : Powder coating / Zinc Plated/ Nickel Plated / Heat treatment/ Chrome plating /Electrophoresis/
Blackening and PVC coating
4. Certification: ISO9001, SGS, CTI, ROHS
5. Processing: Stamping, Punching, Bending, Tapping, Milling, Lathe, Welding, Assembly, Laser cutting

 

Characteristics of Stamping Parts:

1. Mass Production: Stamping is ideal for high-volume production because it can produce a large number of parts in a short time with consistent quality.

2. Variety of Materials: It can be applied to a range of metals, such as steel, aluminum, copper, and brass, making it versatile for various industries.

3. Flat Sheets: Stamping generally uses flat metal sheets or coils, which are transformed into specific shapes through mechanical force.

4. Die-based Process: The stamping process uses specialized dies to shape, cut, and form metal. Different types of dies (progressive, compound, and transfer) allow for various types of part shapes and complexity.

5. Minimal Material Waste: The process is highly efficient, using the material in sheets or coils and maximizing the yield with precise cuts.

Advantages:
1. We are ODM&OEM, design according to your drawing.
2. Rich experience and good technology support( have engineers with more than 20 years experience).
3. Manufacturer and Trade Company.
4. Low MOQ is accepted.
5. 100% inspection before delivery.
6. Competitive price with high quality.
7. Convenient transportation. 
 

Designing	According to customers' drawings and samples.
Materials	Steel, Stainless steel, Copper, Brass, Aluminum, Zinc alloy.
Surface Finish	Electric plating,Sand blasting,Powder coating, Lacquer, Paiting, Oxidization.
Process Flow	Stamping:shearing-blanking-punching-bending-stretching-turning up edging- trimming-molding
	Spraying: alkaline degreasing-water scrubbing-acid pickling-waterscrubbing-electrolytic- degreasing-surface-conditioning-phosphate-spraying- baking-checking-packing
	Plating:alkaline degreasing-water scrubbing-acid pickling-water scrubbing- electrolytic- degreasing-neutralization-plating-water-urubbing- passivating- sealing course-baking
Certification	ISO9001:2008;SGS;ROHS
Testing	At least 72 hours salt spray test; Thickness of plating or coating

Material	Aluminum 6061, 6063, Stainless Steel, Iron, brass
Processing Craft	Drawings→ mould making → stamping →rough machining → CNC machining (if need) →surface treatment →product checking→ packing →delivery
Tolerance	± 0.02mm
Surface Treatment	Electroplating, Chrome Plating, Zinc Plating, Nickel plating, Electrophoresis, Anodization, Polishing, Powder coating, Sandblasting, Passivation, Spray painting, Etc.
Quality Assurance	ISO9001:2015 Certified, SGS Certification
Inspection	1.Foundry in-house: 100% inspection on critical dimension; 100% on appea rance. 2.Third Party inspection available upon requirement.
Mainly Testing Facility	Three-dimensional measuring instrument (CMM), Salt spray test box, Dynamic balance detector, Pneumatic detection
Quality Guarantee	3 years
Features & Advantage	1.High machining accuracy, the flatness within 0.1mm. 2.High strength and not easy to deform, has good electrical and thermal conductivity. 3.High finish appearance, smooth surface roughness is Ra3.2 after machining. 4.The machining precision is high and the assembly structure is seamless. 5.No granules, no spots and no painting peel off in appearance.

     OUR PRODUCING PROCESS:
     1. Tooling (Mold) design and Manufacture.
     2. Manufacture the parts according to the Stamping Machine.
     3. Riveting, Welding or Screw tap according to Customer's require.
     4. After finish manufacture process we will test the parts by the Image measurement instrument, 
     Caliper, Angel Gage etc.
     5. After make sure all the dimension can reach customer's require, we will make the surface treatment 
     process.
     6. After finish surface treatment we will testing all the parts by worker so that we can make sure the parts 
     which we sell is 100% qualified.
     7. After finish testing we will pack the parts by Vacuum Package Machine.

Material Acceptable

Aluminum	AL5052, AL6061, AL6063,AL7075 etc.
Stainless steel	SS201, SS303, SS304, SS316 etc
Brass	C36000 (C26800), C37700 (HPb59), C38500 (HPb58), C27200 (CuZn37), C28000 (CuZn40) etc
Bronze	C51000, C52100, C54400, etc.
Iron	1213, 12L14, 1215 etc
Steel	Q235, 20#, 45# etc.

Precision of piece:	+/-0.01mm
Roughness of piece:	Ra≤0.1
Quality standard:	DIN, ASTM, GOST, GB, JIS, ANSI, BS;
Drawing format:	JPEG,PDF,AI,PSD,DWG,DXF,IGS,STEP;
Products certification:	ISO9001:2008, CE, RoHS, SGS;
Dimension:	Dia.500mm or 850mm width
Available materials	Steel: carbon steel, alloy steel, stainless steel, 4140,20#,45# ,40Cr,20Cr ,etc
	Aluminum:  AL6061,AL6063,AL6082,AL7075,AL5052 etc.
	Stainless steel: 201SS,301SS,304SS,316SS etc.
	Brass: C37700,C28000, C11000,C36000 etc
	Plastics: PTFE,PEEK,POM,PA,UHMW, NYLON
Surface treatment:	Steel parts	Stainless steel parts	Aluminum parts
	Galvanization	Polishing	anodized
	Black oxidation	Passivation	Sandblast anodized
	Nickel plating	Laser engraving	Colorful anodized
	Chrome plating	Sand blast	Brushed
	Heat treatment		Polishing
	Powder coated		Chrome plating

Q1: What is metal stamping?
A: Metal stamping is a manufacturing process that uses presses and stamping dies to transform flat sheet metal into specific shapes. It involves techniques like blanking, punching, bending, coining, and drawing to produce high-volume, precise parts efficiently.

Q2: What materials can be used in stamping?
A: We can stamp a wide variety of materials, including:

• Carbon Steel: (e.g., CR, HR, galvanized)

• Stainless Steel: (e.g., 304, 316)

• Aluminum: (e.g., 1100, 3003, 5052)

• Copper, Brass, and Bronze

• Special Alloys: (e.g., high-strength steel, beryllium copper)

Q3: What are the key advantages of metal stamping?
A:

• High Efficiency & Volume: Ideal for mass production, offering fast cycle times and low per-part cost.

• Consistency & Precision: Produces identical, high-tolerance parts with minimal variation.

• Low Waste: Nesting parts optimally reduces material scrap.

• Complex Geometries: Capable of creating intricate shapes and multiple features in a single operation.

• Strength & Durability: Parts maintain the strength of the base metal, especially with work-hardening.

Q4: What is the difference between progressive, transfer, and compound stamping?
A:

• Progressive Stamping: A coil of metal is fed through a series of stations in a single die, performing multiple operations with each press stroke to produce a finished part.

• Transfer Stamping: A part is mechanically moved (transferred) between multiple standalone dies to complete different operations.

• Compound Stamping: Multiple operations (like punching and blanking) are performed in a single press stroke at one station.

Q5: What tolerances can be achieved?
A: Tolerances depend on part complexity, material, and thickness. Standard tolerances typically fall within ±0.1mm (±0.004"). Tighter tolerances can be achieved for critical dimensions with precise tooling and process control.

Q6: What secondary operations are available?
A: We offer a full range of value-added services:

• Deburring & Surface Finishing: (tumbling, vibratory finishing)

• Heat Treatment: (annealing, hardening)

• Plating & Coating: (zinc, nickel, chrome, powder coating, anodizing)

• Welding & Assembly

• Silk-Screening, Laser Marking

Q7: How do I request a quote for a stamped part?
A: Please provide the following:

1. Detailed Drawings: 2D/3D CAD files (e.g., .dwg, .step, .igs) with all critical dimensions and tolerances.

2. Material Specification: Type, grade, thickness, and finish.

3. Annual Volume: Estimated yearly quantity.

4. Application: Helps us recommend the best design and process.

Q8: What is tooling (die) development, and what are its costs?
A: Tooling refers to the custom-designed and precision-machined dies used to stamp your part. It requires an upfront investment. Costs vary significantly based on part complexity, size, and required tolerances. We provide a detailed tooling quote separately. While the initial cost is involved, it is amortized over the high volume of parts produced, making it cost-effective in the long run.

Q9: What is the typical lead time?
A: Lead time consists of two phases:

1. Tooling/Fabrication Lead Time: Typically 4-8 weeks for die design, manufacturing, and sampling.

2. Production Lead Time: After sample approval, production depends on order volume, usually 2-6 weeks.

Q10: How do you ensure part quality?
A: We implement a rigorous quality management system (ISO 9001 certified). Our process includes:

• First Article Inspection (FAI)

• In-Process Quality Checks

• Statistical Process Control (SPC)

• Final Dimensional & Visual Inspection

• Material Certifications & Traceability

Q11: Can you help with design for manufacturability (DFM) review?
A: Absolutely! We strongly encourage and provide free DFM analysis upon receiving your drawings. Our engineers will suggest optimizations for material usage, tolerance feasibility, and tooling longevity to improve quality and reduce your total cost.

Q12: What are your packaging and shipping terms?
A: We use standard export-safe packaging (cartons, pallets, bubble wrap, VCI paper) to prevent damage and corrosion. We can accommodate specific packaging requests (e.g., recyclable materials). Shipping can be arranged via sea, air, or land (EXW, FOB, CIF, DDP terms available).

Have more questions? Contact our engineering team today for expert support on your specific project.

                             If you are interested in our products, please send message to us!